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Precautions and solutions for miniature ball bearings

Bearings are an important part of contemporary machinery and equipment. Its main function is to support the mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotation accuracy. In addition to ordinary-sized bearings, there is also a miniature ball bearing.

Miniature ball bearings refer to metric series with an outer diameter of less than 9mm; inch series, with an outer diameter of less than 9.525mm. The main materials are carbon steel, bearing steel, stainless steel, plastics, ceramics, etc. The smallest inner diameter can be 0.6mm, and the general inner diameter is 1mm.

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The main purpose

Miniature ball bearings are suitable for all kinds of industrial equipment, small rotary motors, and other high-speed and low-noise fields, such as:

Office equipment, micro motors, instruments, laser engraving, small clocks, soft drives, pressure rotors, dental drills, hard disk motors, stepping motors, video recorder drums, toy models, computer cooling fans, currency counters, fax machines, and so on related fields.

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Precautions

1. Place the yoke on the end face of the host.

2. Insert the plug into the power socket with the control switch.

3. Check whether the grounding wire is in good condition and test with an electric pen after power on.

4. Press the start button to power on the host.

5. Check that there should be no voltage between the yoke and the ground.

6. Press the stop button to power off the host and stop heating.

7. According to different specifications of miniature ball bearings or other workpieces, choose different yoke sleeves and place the yoke on the top surface of the host, which should be flat and consistent.8. When heating the miniature ball bearing, the sensor should be inserted into the "sensing socket", and the sensor should be close to the heated workpiece.

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Reason for failure

About 40% of the failures of miniature ball bearings are caused by dust, dirt, debris contamination, and corrosion. Pollution is usually caused by incorrect use and poor use environment. It can also cause torque and noise problems.

The failure of miniature ball bearings caused by the environment and pollution can be prevented, and the cause of such failure can be determined by simple visual observation. As long as the use and installation are reasonable, the erosion of the miniature ball bearing is easy to avoid. The feature of erosion is that there are indentations on the raceway of the miniature ball-bearing ring caused by impact load or incorrect installation. Erosion usually occurs when the load exceeds the yield limit of the material. The pressure pits on the miniature ball-bearing ring can also generate noise, vibration, and additional torque.

Solution

Because the causes of the miniature ball-bearing heat are different, the solution is also different. The following is the solution when the temperature of the miniature ball bearing is overheated:

1. Grease filling method. The so-called grease filling method is to fill the working surface of the bearing with an appropriate amount of grease regularly, which is the most commonly used grease lubrication method.

2. The oil cup method, oil cup method is to set a screw cap oil cup or a pressure oil cup on the bearing seat, rotate the cap regularly, or use a grease gun to inject grease. This is also a commonly used grease lubrication method.

3. Pressure grease supply method, the pressure grease supply method relies on the grease pump to supply grease. At this time, grease with good fluidity should be selected.

4. Centralized grease supply method. The centralized grease supply method uses a grease pump to supply grease to each deep groove ball bearing and other parts at the same time. Similarly, at this time, the grease should be grease with good fluidity, oxidation resistance, and corrosion resistance. This is also a pressure grease method.


Wafangdian Jinrui Bearing Co., Ltd. mainly produces spherical roller bearings, outer spherical bearings, tapered roller bearings, automobile wheel bearings, cylindrical roller bearings, deep groove ball bearings, etc. We are a professional miniature ball bearing manufacturer. If you need miniature ball bearings, please contact us.


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